gear

  • High precision gear ring tooth ring with nitriding treatment

    Gear ring is made of 42CrMo quenched and tempered material. Module is 4.5 and teeth No. is 69. To improve the hardness of the gear, we make nitriding treatment for it. The holding temperature of the nitriding process is generally 460-600 ℃, which is a chemical heat treatment process in which active nitrogen atoms are infiltrated into the surface of the gear. After nitriding, the distortion of the gear is small, and it has higher hardness than carburizing, which can increase wear resistance, fatigue strength, anti-seizure performance, corrosion resistance and high temperature softening resistance, etc. It is widely used in automobiles and machine tools for higher requirements of wear resistance capacity.

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  • Pitch Bearing Of Wind Turbine Generator

    The material pitch bearing rings is 42CrMo, the heat treatment adopts the overall quenching and tempering treatment, and the surface of the raceway is quenched. The force of pitch bearings is complex, and the impact and vibration are relatively large. Therefore, the bearing is required to withstand both impact and large load. The life of the wind turbine main engine is required to be 20 years, and the cost of bearing installation is relatively large, so the life of the yaw and pitch bearings is required to reach 20 years. The hardness of the bearing ring base is 240-280HB, which can withstand impact without plastic deformation. At the same time, the surface quenching hardness of the raceway reaches 55-62HRC, which can increase the contact fatigue life and ensure the service life of the bearing.

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  • Standard Double Row Ball Slewing Bearing

    The double row ball slewing bearing has three seat rings. The steel balls and isolators can be directly arranged into the upper and lower raceways. According to the stress conditions, the upper and lower rows of steel balls with different diameters are arranged. This kind of open assembly is very convenient. The bearing angle of the upper and lower arc raceway is 75 degrees. It can bear a great deal of axial force and overturning moment. When the radial force is greater than 0.1 times the axial force, the raceway must be specially designed. The axial and radial dimensions of the double row ball slewing bearing are relatively large and the structure is fastened. It is especially suitable for handling tower cranes, truck cranes and other loading machines that require medium or above diameters, military products. The double-row four-point contact ball slewing bearing structure is similar to the single-row ball slewing bearing, the difference is that it uses two rows of steel balls as rolling elements, the two rows of steel balls have the same size, and a single isolation block is set between the steel balls. The inner and outer rings are integral, and the steel balls are loaded by plugging the holes. It requires a product for a heavy-duty, radially constrained host. Double row different diameter ball slewing bearing structure is characterized by the upper and lower double-row steel balls, inner and outer rings, isolation blocks and lubrication and sealing devices. However, the double-row different diameter slewing bearing is a three-piece slewing bearing, and its structure is more complicated.

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    Customized Large Gear Ring

    Ring gear, Gear wheel or Girth gear is a part used in mechanical transmission. Material is usually forged or casting alloy steel with surface carburizing or hardening treatment. The gear has the high bearing capacity and durability in practical application, which is widely used in high speed and heavy load machinery because of its stable transmission, low impact, vibration and noise. The ring gear from our company is precisely designed using high quality raw material, and finish of the gear is with high precision too.Our quality experts check the product at each and every stage of manufacturing process according to the international industrial standards. Our company can produce different type gear ring and wheel such as spur gear, helical gear, worm gear, large gear ring according to the customer's drawing and requirements. Our product is highly appreciated amongst customers for its dimensional accuracy, excellent strength and high performance. Teeth quenching, teeth grinding and surface treatment like oxide, nitriding, sandblasting are also available.

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    High Load Slewing Bearing For Ladle Turret

    Ladle turret is commonly known as continuous casting machine. Slewing bearing for ladle turret generally uses three row roller structure slewing bearing, such as 132.45.2500/2800/3150/3550, etc. This structural product is a slewing bearing with high bearing capacity. , mainly used in heavy duty work situations. It consists of three ferrules, the upper and lower rows of rollers are distributed horizontally, and the radial force is borne by the three rows of rollers arranged vertically, so it can withstand the axial force and tilting moment from two directions. The ladle turntable is the key equipment of the continuous casting machine. It is used to carry and support the ladle for pouring. It is usually set between the molten steel receiving span and the column row of the pouring span. The designed ladle rotation radius makes the ladle nozzle at the specified position above the tundish when pouring steel. The ladle is placed on the turntable by the crane on the side of the molten steel receiving span, and is rotated by the turntable to make the ladle stop above the tundish to supply its molten steel. The poured empty package is rotated through the turntable, and then transported back to the molten steel receiving span. The load-bearing capacity and safety performance of the product are required to be high, so the three-row roller structure slewing bearing is often used. If non-standard customization is required, our company can provide technical support such as selection, design, calculation, etc., you can call for details.

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  • Three Row Roller Slewing Bearing

    Three-row roller slewing bearing has three seat rings, the upper and lower raceways and the radial raceways are separated. The upper and lower rows of rollers are arranged horizontally, and the middle row of rollers is arranged vertically. It can be made into an inner gear ring or an outer gear ring according to the equipment structure and work needs. The axial force and tilting moment in the two directions are borne by the upper and lower horizontal rollers, and the radial force is borne by the vertically arranged third row of rollers. According to the different characteristics of the load, the upper and lower rows of rollers can be of the same diameter or of different diameters. So that the load of each row of roller can be determined accurately. Being able to bear all kinds of loads at the same time, it is the largest one of the four structural products with large axial and radial dimensions and firm structure. It is especially suitable for heavy machinery requiring larger diameter, such as bucket wheel stacker and declaimer, wheel crane, marine crane, port crane, ladle turret and large tonnage truck crane, heavy machinery and so on.

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  • Single Row Cross Roller Slewing Ring (HJ Series)

    The single-row cross-roller slewing bearing consists of two rings, with compact structure, high manufacturing accuracy, small assembly clearance, and high requirements for installation accuracy. It can bear overturning moment and large radial force and it is widely used in transportation, construction machinery and military products. There are two basic working modes: 1. The inner ring fixes , and the outer ring rotates; 2. The outer ring fixes and the inner ring rotates. The raceways of the slewing bearing are all treated by surface induction hardening, and the quenching hardness is guaranteed to be HRC55~62, which can achieve sufficient hardened layer depth. Slewing bearing is usually made with internal teeth, external teeth or no teeth. The heat treatment of gears is generally normalized or quenched and tempered. The tooth surface can also be quenched according to the user's requirements, the quenching hardness is HRC50-60, and sufficient depth can be guaranteed. Teeth grinding is also supported.

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  • Single Row Cross Roller Slewing Bearing (11 Series)

    The single row cross roller slewing bearing is made of two seat rings. It is featured with compact structure, light weight, high manufacturing accuracy, small assembly gap and high requirement for installation accuracy. Rollers are 1:1 cross- arranged through spacers. It can bear axial force, overturning moment and large radial force at the same time. Compared with ball slewing ring, the axial and radial clearance of the cross roller slewing ring is smaller than single row ball slewing bearing. While the rotating is not so flexible as the single row ball slewing bearings, usually it is used for some higher precision applications. It is widely used in lifting transportation, construction machinery, military product, robots, medical equipment, grinding and drilling machine etc. Standard material we adopt is 50Mn and 42CrMo. Other customized material is also acceptable. We support models selection based on your application; teeth quenching and grinding; customized surface treatment like Blackening, phosphating, galvanizing, sandblasting and etc.

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  • High Precision Slewing Bearing For Filling Machine

    Light series slewing bearings are usually used on filling machine, which has the same structure as ordinary slewing bearing, but it has the characteristics of lightweight, flexible rotation, compact structure and low friction. This kind of slewing ring bearing is widely used in food machinery, filling machinery, beverage machinery, blow molding machine, packaging machinery, injection molding machine, environmental protection machinery, and other fields. It is with features of low noise, high precision and high performance. Adhering to the international advanced management concept, we are committed to providing a complete set of bearing solutions, from raw material control, rolling element, cage and anti-rust oil, grease, bearing lathe processing, heat treatment to rough grinding and fine grinding, bearing packaging and delivery, after-sales service , installation guidance, all-round service in accordance with international standards

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